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    • 专利摘要:
    The present invention relates to a diblock amphiphilic copolymer consisting of: from 40 to 60% by weight, relative to the weight of the copolymer, of a hydrophilic block comprising at least one unit derived from a n-butyl acrylate monomer and at least one unit derived from a hydroxyethyl methacrylate monomer, and from 40 to 60% by weight, relative to the weight of the copolymer, of a hydrophobic block comprising at least one unit derived from a methacrylate monomer; methyl. The present invention also relates to the use of said copolymer as an additive for the manufacture of a polymeric filtration membrane.
    公开号:FR3047244A1
    申请号:FR1650789
    申请日:2016-02-01
    公开日:2017-08-04
    发明作者:Walter Phillip Kosar；Olivier Lorain；Sebastien Marcellino；Francois Beaume；Pierre Gerard
    申请人:Arkema France SA；Polymem SA；
    IPC主号:
    专利说明:

    Diblock amphiphilic copolymer and its use for the manufacture of polymeric filtration membranes
    The present invention relates to the field of polymeric filtration membranes, especially microfiltration or ultrafiltration, for the treatment of effluents.
    More specifically, the present invention relates to a diblock amphiphilic copolymer containing two blocks, a hydrophilic block comprising a copolymer of n-butyl acrylate and hydroxyethyl methacrylate, and a hydrophobic block comprising polymethyl methacrylate.
    Microfiltration (MF) and ultrafiltration (UF) membranes are frequently used for the purification of effluents, particularly water for the production of drinking water or the treatment of wastewater before being discharged into the water. environment.
    The polymeric membranes of MF or UF are generally manufactured by a technique known as phase inversion, consisting of forming a solution of polymer and additive (s), commonly called collodion, to put this solution in shape and finally to cause coagulation by contacting with a coagulation solution containing a non-solvent of the polymer. As a result of the exchange of material between the collodion and the non-solvent, a liquid / liquid phase separation occurs, leading to the formation of a polymer-rich first phase, which forms the membrane, and a poor second phase. in polymer, which forms the pores of the membrane. The liquid / liquid phase separation can also be triggered by a temperature change.
    Additives influence the structural properties and performance of the membrane. They are used in particular as porogen, hydrophilizing / hydrophobizing, electrical conductors, mechanical reinforcements and / or structuring agents. In the case of semi-crystalline polymers, such as polyvinylidene fluoride (PVDF), frequently used for the manufacture of filtration membranes, the additives can in particular influence the formation of crystallites, which impart strength properties and / or or chemical to the material constituting the membrane.
    The desired performances for a filtration membrane are of three types: filtration performance, in particular from the point of view of permeability and selectivity; structural properties, conferring in particular on the membrane, more or less high properties of mechanical strength and chemical resistance, as a function of the surface state of the membrane; and resistance in operation, i.e., aging resistance and durability of filtration performance over time.
    This resistance is defined as the ability of a membrane to maintain its filtration, surface and mechanical strength properties intact during the filtration of effluents to be treated, but also in contact with chemical rinsing solutions, such as chlorinated solutions, systematically implemented for the cleaning of membranes between two cycles of filtration. The choice of additives makes it possible to modulate one or more of these types of properties of the membrane.
    It has been proposed by the prior art to use, as additives for the manufacture of membranes, copolymers which make it possible to combine on their own the advantages of several additives, and more particularly of amphiphilic block copolymers, like this. has been described for example in the patent application WO 2010/051150. Owing to their particular structure, amphiphilic block copolymers adopt specific conformations in solution, and in particular undergo micellization in solution. When implementing a phase inversion process for the manufacture of a polymeric membrane, because of the presence of water in the coagulation bath, the hydrophilic chains of these copolymers are attracted to the surface of the polymer. the membrane, where they segregate, thus conferring anti-clogging surface properties peculiar to the membranes. The increase in the service life of the polymeric filtration membranes is also an important issue. The membranes are marketed with recommendations concerning their use, in particular as regards the maximum instantaneous concentration in free sodium hypochlorite (NaOCl), and in the areas of pH, filtration and washing, recommended so as to increase their service life. These limits of use of the membranes are due not only to the strength of their base material, but also to that of the additives employed.
    Thus, it is for example known that polyvinylpyrrolidone (PVP) is an additive widely used for the manufacture of polymeric filtration membranes, in particular to provide them with surface hydrophilicity, as indicated by Fontananova et al., 2006, Desalination 192: 190-197, unfortunately only temporarily. Indeed, after several months of operation, the hydrophilic additive is rejected. Hydrophilization is therefore not sustainable.
    It is also known that PVP is degraded by chlorinated solutions, widely used for washing membranes as described by Wienk et al., 1995, J. Polym. Sci. A. Polym. Chem. 33: 49, or Qin et al., 2002, Desalination 146: 307-309, or Rouaix et al., 2006, J. Membr. Sci. 277: 137-147.
    The membranes comprising PVP then lose their surface properties over time due to the degradation of the PVP, and their service life is limited. More particularly, the contact of the membranes containing PVP with NaOCl solution induces an increase in their permeability and a decrease in their selectivity. These observations result from an increase in pore size and a decrease in their mechanical strength as explained by Arkhangelsky et al., 2007, J. Membr. Sci. 305: 176-184.
    It has also been shown that copolymer type additives can be destroyed by acidic chemical solutions, as stated by Hester et al., 1999, Macromolecules 32: 1643-1650. The surface condition of the membranes can be regenerated by performing a membrane annealing operation at 90 ° C for 12 hours. Such an annealing operation is however not compatible with an industrial use of membranes, because it can be expensive, and is also not fully efficient. Indeed, it has been observed in particular that the resistance to the absorption of proteins (bovine serum albumin (BSA)) of membranes after a single acid treatment of 30 minutes is very much lower than that of new membranes. The surface regeneration by annealing the membrane only partially covers the protective effect of the copolymer with respect to the absorption of BSA.
    Furthermore, the patent application WO 2014/139977 describes amphiphilic block copolymers of particular composition, used as additives for the manufacture of polymeric filtration membranes, which make it possible to manufacture such membranes having surface properties. improved, especially in terms of hydrophilicity or roughness. In addition, the overall chemical resistance of these membranes is greater than that observed in the context of the use of conventional additives such as PVP, and the durability of surface modifications induced by the additive is increased.
    On the other hand, these membranes do not exhibit a completely satisfactory behavior concerning the permeability properties. Indeed, permeability losses during filtration tests on river water are relatively important.
    It would therefore be advantageous to provide an additive for the manufacture of polymeric filtration membranes so that said membranes have improved permeability properties.
    The subject of the present invention is therefore a diblock amphiphilic copolymer consisting of: from 40 to 60% by weight, relative to the weight of the copolymer, of a hydrophilic block comprising at least one unit derived from an acrylate monomer; and -butyl and at least one unit derived from a monomer of hydroxyethyl methacrylate, and -from 40 to 60% by weight, relative to the weight of the copolymer, of a hydrophobic block comprising at least one unit derived from a monomer of methyl methacrylate.
    The present invention also relates to the use of the copolymer according to the invention as an additive for the manufacture of a polymeric filtration membrane.
    Another object of the present invention is a polymeric membrane comprising at least one hydrophobic polymeric matrix and at least one copolymer according to the invention.
    Finally, the subject of the present invention is the use of said polymeric membrane comprising at least one copolymer according to the invention for the treatment of effluents, such as water. Other advantages and features of the invention will appear more clearly on examining the detailed description and the accompanying drawings, in which: FIG. 1A is a schematic representation of a filtration membrane comprising a plurality of copolymers according to the invention; FIG. 1B is a zoom of FIG. 1A representing copolymers according to the invention, consisting of a hydrophilic block and a hydrophobic block anchored in the filtration membrane; FIGS. 2 and 3 are graphs illustrating the permeability losses as a function of the filtered volume of filtration membranes.
    It is furthermore specified that the expressions "from ... to ..." used in the present description must be understood as including each of the mentioned terminals. The invention relates to an amphiphilic copolymer consisting of two blocks, a hydrophilic block and a hydrophobic block.
    The term "hydrophilic block" according to the present invention, a water-soluble block, dispersible in water, or generally having the ability to absorb and / or release water.
    The hydrophilic block of the copolymer according to the invention may be chosen from: an random or alternating random copolymer comprising at least said unit derived from a hydrophilic monomer of n-butyl acrylate and at least said unit derived from a hydroxyethyl methacrylate monomer, and optionally, one or more units derived from hydrophilic monomers different from the abovementioned monomers, chosen from acrylamido-2-methyl-2-propane sulfonate, methacrylic acid, acrylic acid, dimethylacrylamide, methoxyethyl acrylate, styrene sulfonic acid, polyethylene glycol acrylate, polyethylene glycol methyl ether methacrylate, polyethylene glycol methacrylate and vinylpyrrolidone, and a random or alternating random copolymer comprising at least said unit derived from a hydrophilic monomer of n-butyl acrylate and at least said unit derived from a monomer of hydroxyethyl methacrylate, and optionally: one or more units derived from hydrophobic monomers, and one or more other units derived from hydrophilic monomers different from the abovementioned monomers, chosen from acrylamido-2-methyl-2-propane sulfonate, methacrylic acid, and acid. acrylic acid, dimethylacrylamide, methoxyethyl acrylate, styrene sulfonic acid, polyethylene glycol acrylate, polyethylene glycol methyl ether methacrylate, polyethylene glycol methacrylate and vinylpyrrolidone.
    Advantageously, said hydrophilic block of the copolymer according to the invention consists only of statistical random or alternating copolymer containing at least one unit derived from a n-butyl acrylate monomer and at least one unit derived from a hydroxyethyl methacrylate monomer.
    Particularly advantageously, said hydrophilic block is composed of a random copolymer containing at least one unit derived from a n-butyl acrylate monomer and at least one unit derived from a hydroxyethyl methacrylate monomer.
    Preferably, the content of said hydrophilic block of said copolymer is 45 to 55% by weight, based on the weight of the copolymer, preferably 50% by weight.
    Preferably, said hydrophilic block comprises from 50 to 99% by weight, preferably from 70 to 95% by weight, of units derived from a n-butyl acrylate monomer, relative to the weight of said hydrophilic block, and from 1 to 50% by weight, preferably 5 to 30% by weight of units derived from a monomer of hydroxyethyl methacrylate, relative to the weight of said hydrophilic block.
    The hydrophilic block preferably has a number average molecular weight Mn ranging from 5 to 200 kg / mol, and a weight average molecular weight ranging from 10 to 400 kg / mol. Its polydispersity index is preferably from 1.5 to 5.
    The term "hydrophobic block" according to the present invention is a non-soluble or non-dispersible block in water.
    The hydrophobic block of the copolymer according to the invention may be chosen from: a random or alternating random copolymer comprising at least said unit derived from a methyl methacrylate monomer and at least one unit derived from one or more other monomers hydrophobes different from methyl methacrylate, - a statistical copolymer, random or alternating, comprising at least said unit derived from a methyl methacrylate monomer, and optionally: - one or more other units derived from hydrophobic monomers, different from methyl methacrylate and one or more units derived from hydrophilic monomers, preferably such as those mentioned above, and polymethyl methacrylate.
    Preferably, the content of said hydrophobic block of said copolymer is 45 to 55% by weight, based on the weight of the copolymer, preferably 50% by weight.
    Preferably, said hydrophobic block of the copolymer according to the invention comprises at least 50% by weight of polymethyl methacrylate, more preferably at least 70% by weight, still more preferably at least 90% by weight, relative to the weight of said hydrophobic block.
    In a particularly preferred manner, said hydrophobic block consists of polymethyl methacrylate (PMMA).
    In the particular field of application of the amphiphilic block copolymer according to the invention for the manufacture of polymeric membranes, the hydrophobic block is advantageously chosen to be compatible with the polymer (s) forming the filtration membrane. The homopolymer of methyl methacrylate is especially compatible with PvDF used in the constitution of a number of membranes.
    Preferably, the diblock amphiphilic copolymer consists of: from 45 to 55% by weight, relative to the weight of the copolymer, of a hydrophilic block comprising at least one unit derived from a n-butyl acrylate monomer and at least one a unit derived from a monomer of hydroxyethyl methacrylate, and from 45 to 55% by weight, relative to the weight of the copolymer, of a hydrophobic block comprising at least one unit derived from a methyl methacrylate monomer.
    In a particularly preferred manner, the diblock amphiphilic copolymer consists of: - 50% by weight, relative to the weight of the copolymer, of a hydrophilic block comprising at least one unit derived from a n-butyl acrylate monomer and at least one a unit derived from a monomer of hydroxyethyl methacrylate, and -50% by weight, relative to the weight of the copolymer, of a hydrophobic block comprising at least one unit derived from a methyl methacrylate monomer.
    Advantageously, said copolymer is a copolymer (n-butyl polyacrylate-co-polyhydroxyethyl methacrylate-b-hydrophobic block), the hydrophobic block comprising at least 50% by weight of polymethyl methacrylate, more preferably at least 70% by weight. still more preferably at least 90% by weight, relative to the weight of the copolymer, and a mixture of units derived from methacrylate or acrylate monomers, preferably from units derived from a n-butyl acrylate monomer and from units derived from of a hydroxyethyl methacrylate monomer.
    According to one particular embodiment, the copolymer according to the invention is a copolymer (n-butyl polyacrylate-co-polyhydroxyethyl methacrylate-b-polymethyl methacrylate), said copolymer consisting of 50% by weight of hydrophilic block and 50% by weight of hydrophobic block weight.
    The copolymer according to the invention may contain neutralizable monomers and in certain cases these monomers may be preneutralized.
    By "neutralized" is meant that the hydrophilic block of the copolymer according to the invention is completely or partially in salt form. Neutralization may occur at any time during the polymerization, or during a post-polymerization process, such as including steps of formulating, mixing, or making films, parts, articles, or membranes.
    Advantageously, the weight-average molecular weight of said copolymer ranges from 10 to 400 kg / mol, preferably from 15 to 100 kg / mol, and the number-average molecular weight ranges from 7 to 50 kg / mol. Its polydispersity index is preferably from 1.5 to 5.
    The present invention also relates to a process for obtaining the hydrophilic block, the hydrophobic block, and the copolymer according to the invention.
    According to a particular embodiment of the invention, said hydrophilic block, said hydrophobic block, preferably both blocks, are capable of being obtained by a controlled radical polymerization (PRC) process, preferably by radical controlled radical polymerization. stable free in the presence of at least one alkoxyamine, preferably a monoalkoxyamine of formula (I) below: (I)
    In general, the synthesis of the blocks of the copolymer according to the invention can be carried out by any type of controlled radical polymerization, at a temperature appropriate to the type of PRC chosen (according to whether it is SFRP, ATRP or RAFT) and the monomers of the selected copolymer.
    Several types of controlled radical polymerization exist depending on the nature of the control agent used: the type using as control agent nitroxides and, for example as initiator alkoxyamines, known as free radical controlled radical polymerization stable and under the abbreviation SFRP (corresponding to the English terminology "Stable free radical polymerization"); the type using, as control agent, metal complexes and, for example, as an initiator of halogenated compounds, known under the abbreviation ATRP (corresponding to the English terminology "Atom Transfer Radical Polymerization"); the type using sulfur-containing compounds such as dithioesters, trithiocarbamates, xanthates, dithiocarbamates, known by the abbreviation RAFT (corresponding to the terminology "reversible addition fragmentation transfer");
    Advantageously, the radical polymerization technique used is the SFRP polymerization carried out, preferably, in the presence of at least one alkoxyamine, this type of compound providing both the role of initiating agent and control agent.
    Alkoxyamines advantageously used for the preparation of the copolymer according to the invention may be chosen from the monoalkoxyamines of formula (II) below:
    (Π) in which: R 1 and R 3, which may be identical or different, represent, independently of one another, a linear or branched, saturated or unsaturated C 1 -C 3 alkyl group; R2 is chosen from a hydrogen atom, an alkali metal, such as Li, Na, K, an ammonium ion such as NH4 +, NBu4 +, NHBu3 +, a linear or branched, saturated or unsaturated C 1 -C 8 alkyl group; , and a phenyl group.
    A particular example of such monoalkoxyamine, particularly preferred in the context of the invention, is that corresponding to formula (I) above. It is marketed by ARKEMA under the trade name BlocBuilder®MA. Other alkoxyamines which can be used for the preparation of the copolymer according to the invention are polyalkoxyamines resulting from a process consisting of reacting one or more alkoxyamines of formula (II) above with at least one polyunsaturated compound of formula (III ) next :
    (III) wherein Z represents an aryl group or a group of the formula Zi- [X-C (O)] n-, wherein: - Zi represents a polyfunctional structure derived for example from a polyol compound;
    X is selected from an oxygen atom, a nitrogen atom carrying a carbon group or an oxygen atom, and a sulfur atom; and n is an integer greater than or equal to 2, in the presence or absence of solvent (s), preferably chosen from alcohols such as ethanol, aromatic solvents, chlorinated solvents, ethers and solvents; aprotic polar, at a temperature ranging, in general, from 0 to 90 ° C., preferably from 25 to 80 ° C., the molar ratio between monoalkoxyamine (s) of formula (II) and polyunsaturated compound (s) of Formula (III) ranging from 1.5 to 1.5%, preferably from 1 to 25%, this stage optionally being followed by a step of evaporation of the optional solvent or solvents.
    The polyunsaturated compound of formula (III) may be chosen from polyfunctional vinylbenzenes (Z being then an aryl group) or from polyfunctional acrylic derivatives (Z being then a group of formula Zi- [X-C (O)] n-.
    Preferably, the polyunsaturated compound is chosen from divinylbenzene, trivinylbenzene, ethylene glycol diacrylate, 1,3-butanediol diacrylate, 1,4-butanediol diacrylate, 1,6-hexanediol diacrylate and neopentyl glycol diacrylate. cyclohexane dimethanol diacrylate, diethylene glycol diacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, dipropylene glycol diacrylate, tripropylene glycol diacrylate, polyethylene glycol diacrylates (sold by Sartomer under the names SR259, SR344, SR610), hexanediol diacrylates alkoxylated (sold by Sartomer under the names CD561, CD565, CD560), bisphenol-A diacrylate, ethoxylated bisphenol-A diacrylate (sold by Sartomer under the names SR349, SR601, SR602, CD9038), trimethylolpropane triacrylate, pentaerythritol triacrylate, ethoxylated tris (2-hydroxyethyl) isocyanurate triacrylate (marketed by Sartomer under the names SR454, SR499, SR502, SR9035, SR415), propoxylated glyceryl triacrylate (sold by Sartomer under the name SR9020), propoxylated trimethylolpropane triacrylate (sold by Sartomer under the names SR492 and CD501), pentaerythritol tetraacrylate , di-trimethylolpropane tetraacrylate, pentaerythritol tetraacrylate ethoxylated (sold by Sartomer under the name SR494), dipentaerythritol pentacrylate, modified caprolactones dipentaerythritol hexaacrylate (sold by Sartomer under the names Kayarad DCPA20 and DCPA60), and dipentaerythritol polyacrylate (marketed by UCB Chemicals under the name DPHPA).
    The polyalkoxyamines thus produced preferentially correspond to the following formula (IV):
    (IV) wherein n, R 1, R 2 and R 3, and Z have the same meanings as those given above.
    A particular example of polyalkoxyamine according to the general definition given above is the polyalkoxyamine of formula (V) below:
    (V)
    The alkoxyamine or polyalkoxyamine may be introduced into the polymerization medium in a proportion of 0.01 to 10%, preferably 0.1 to 5% by weight, relative to the mass of monomer (s) forming part of the copolymer according to the invention. The polymerization step for producing the blocks is carried out at a temperature appropriate to the type of monomers used in the constitution of the block. The polymerization temperatures depend on the constituent monomers of the block. Thus, to initiate the polymerization of the acrylate monomers and methacrylate monomers from alkoxyamines as defined above, a temperature above 50 ° C., preferably below 130 ° C., preferably 90 ° C., will be advantageously chosen. C at 125 ° C.
    The degree of conversion of the monomers or monomer mixture constituting the blocks generally depends on the manufacturing time devoted to the block and is generally set so as to obtain a block of average molar mass in predetermined number.
    Between two steps of preparation of two adjacent blocks and after the stage of preparation of the last block (that is to say the end block), it can in particular be provided a step of polymerization of the monomer (s) ) residual (s) constituent of the block which has just been synthesized.
    This polymerization is generally carried out by conventional radical polymerization, by adding to the medium in which the block has just been produced, a conventional radical polymerization initiator generally chosen from peroxide compounds (such as a peroxide compound from the Luperox® range). ), persulfate compounds (such as sodium persulfate, potassium persulfate, ammonium persulfate), azo compounds (such as bis-azidoisobutyronitrile, titled AiBN, 2,2'-azobis (2-amidinopropane) ) dihydrochloride and the metal and ammoniacal salts of 4,4'-azobis (4-cyanopentanoic acid), and redox compounds (such as persulfate (sodium, potassium or ammonium / vitamin C), persulfate / sodium or potassium metabisulphite, the hydrogen peroxide / ferrous ion salt pair, the tert-butyl hydroperoxide / sodium sulphoxylate pair and any other possible oxidant (s) / reductant (s) combination).
    The polymerization temperature of this stage is preferably chosen so as to be at least 20 ° C. lower than that of polymerization of the block which has just been polymerized. The fact of decreasing the temperature makes it possible to preserve the block previously synthesized in the form of a living polymer, without however continuing the polymerization thereof.
    The copolymer according to the invention finds application in many fields.
    In particular, the present invention relates to the use of said copolymer as an additive for the manufacture of a polymeric filtration membrane, such as microfiltration or ultrafiltration.
    The copolymer according to the invention, thanks to the hydrophobic block, allows a durable anchoring in a hydrophobic polymeric matrix as FIGS. 1A and 1B show it.
    FIG. 1A shows a diagram of a hydrophobic filtration membrane 1 filtering a water 2. According to FIG. 1B, which represents a zoom of FIG. 1A, the said membrane 1 comprises a copolymer 3 according to the invention comprising a hydrophilic block 4 and a hydrophobic block 5. Said hydrophilic block 4 is pushed back from the membrane, but thanks to the covalent bond between the two hydrophilic blocks 4 and hydrophobic 5, it remains at the interface 6 of the filtration membrane 1 giving it a durable hydrophilic character . Unlike conventional additives which gradually disappear, the copolymer according to the invention is well retained thanks to its hydrophobic anchoring in the hydrophobic membrane.
    Thus, the hydrophilic block 4 is distributed over the porosity of the filtration membrane 1, which makes it possible to give it particularly advantageous permeability properties. Indeed, the particular composition of the copolymer 3 according to the invention makes it possible to obtain a stable structure of said membrane and an effective use of the hydrophilic block 4. Consequently, an inner surface with hydrophilic pores is generated, making it possible to increase the flow of water to be filtered and thus the permeability of the membrane.
    The present invention also relates to a polymeric membrane, especially microfiltration or ultrafiltration, which comprises at least one hydrophobic polymeric matrix and at least one copolymer according to the invention.
    Advantageously, the hydrophobic polymeric matrix is a fluorinated polymer, preferably a homopolymer of polyvinylidene fluoride (PVDF). This fluorinated homopolymer preferably has a melt viscosity ranging from 102 to 104 Pa.s at 230 ° C. and 100 μl according to ASTM D3835, published in 2008.
    According to another embodiment, the PVDF is a copolymer of vinylidene fluoride (VDF) and at least one other comonomer chosen from chlorotrifluoroethylene (CTFE), hexafluoropropylene (HFP), trifluoroethylene (VF3), tetrafluoroethylene (TFE) and ethylene.
    Advantageously, said copolymer contains at least 75% by weight of VDF, preferably at least 85% by weight of VDF, which gives it a thermoplastic character. These polymers can be obtained by known polymerization methods such as solution, emulsion or suspension polymerization. According to one embodiment, the PVDF is prepared by an emulsion process in the absence of fluorinated surfactant.
    In a particular embodiment of the invention, the membrane comprises from 5 to 99.9% by weight of said hydrophobic polymeric matrix, relative to the weight of the membrane, and from 0.1 to 95% by weight of the copolymer according to the invention with respect to the weight of the membrane.
    Advantageously, the membrane comprises from 65 to 99.9% by weight of said hydrophobic polymeric matrix with respect to the weight of the membrane.
    Preferably, the membrane comprises from 0.1 to 35% by weight of the copolymer according to the invention relative to the weight of the membrane.
    The pore size of the microfiltration or ultrafiltration membrane thus manufactured may vary from 1 nm to 1 μm. The pore size was determined by SEM scanning electron microscopy of the pore diameter leading to the outer surface of the hollow fiber. This simple and fast method allows to estimate the pore size ranging from 10 to 100 nm.
    This membrane may have any geometry, for example flat, spiral, tubular, or hollow fibers.
    Another object of the present invention is a membrane obtainable by a particular method.
    Advantageously, said polymeric membrane is capable of being obtained by a phase inversion method, implemented in a conventional manner in itself, from a solution, called collodion, containing at least one hydrophobic polymeric matrix, at at least one copolymer according to the invention, and optionally one or more other additives, in solution in a solvent.
    In a particular embodiment of such a phase inversion method, said solution comprises: from 4.9 to 50% by weight of said hydrophobic polymeric matrix, in particular polyvinylidene fluoride, relative to the weight the solution; from 0.1 to 35% by weight of the copolymer according to the invention, relative to the weight of the solution; from 15 to 95% by weight of solvent, relative to the weight of the solution; optionally 0 to 20% by weight of one or more additives, relative to the weight of the solution.
    The solvent may especially be chosen from dimethylacetamide (DMAc), N-methylpyrrolidone (NMP), dimethylformamide (DMF), dimethylsulfone (DMSO2), dimethylsulfoxide (DMSO), trialkylphosphate and tetrahydrofuran (THF). , acetone, benzaldehyde, acetophenone, benzophenone, hexamethylphosphoramide (HMPA), tetramethylurea (TMU), triethylphosphate (PET), trimethylphosphate (TMP), any other solvent for solubilizing the hydrophobic polymeric matrix and the copolymer according to the invention, and any combination of such solvents.
    Among the additives, other than the copolymer according to the invention, which may be chosen in the context of the invention, depending on the expected characteristics of the membrane, mention may be made of: conventional additives such as poly (methyl methacrylate) (PMMA), poly (ethylene glycol) (PEG), polyvinylpyrrolidone (PVP), inorganic salts such as lithium chloride (LiCl), magnesium chloride (MgCU), zinc chloride (ZnCh); non-solvents of the hydrophobic polymeric matrix, such as water, ethanol, methanol, or combinations of these non-solvents; oligomers, polymers, surfactants and / or copolymers other, but of the same family, as the copolymer according to the invention; additives of the (nano) metal and / or ceramic particles type, as well as carbon nanotubes.
    For the implementation of the last stage of the phase inversion process, in which the collodion formed is brought into contact with a coagulation solution and a non-solvent of the hydrophobic polymeric matrix, this non-solvent, which can be in liquid form, in vapor form or in a successively vapor then liquid form, can be of any conventional type in itself, including water, methanol, ethanol, etc. The coagulation solution may also contain one or more solvents of the hydrophobic polymeric matrix, preferably identical to those contained in the collodion, for example NMP and glycerin in any proportion, and one or more additives, such as LiCl. , PVP or PEG. The actual phase inversion can otherwise be carried out by heat treatment, so as to coagulate the initial solution, by decreasing the temperature or, for some systems, by increasing the temperature.
    The operating parameters of the phase inversion methods are conventional in themselves, and described, for example, in the publications of Penga et al., 2012, Progress in Polymer Science 37: 1401-1424, or McKelvey et al. 1997, Journal of Membrane Science 124: 223-232. By way of example, the temperature of the collodion may especially range from 10 to 175 ° C. The temperature of the coagulation bath may especially range from 5 to 95 ° C. The collodion shaping step may be carried out by any conventional means in itself, for example, for the manufacture of hollow fibers, by an extrusion die, at a flow rate ranging from 0.1 to 72 ml. / min.
    In particular embodiments of the polymeric membrane, wherein said membrane is shaped so as to constitute the body of hollow fibers, the phase inversion method further provides, in a conventional manner, the implementation of a so-called internal liquid solution for forming the internal volume of the hollow fibers.
    This internal liquid preferably contains a non-solvent of the hydrophobic polymeric matrix, such as water, methanol, ethanol, etc., and, where appropriate, one or more solvents of the hydrophobic polymeric matrix, preferentially identical to those contained in the collodion, for example NMP or glycerine in any proportion, and one or more additives, such as LiCl, PVP or PEG. Its temperature can range from 5 to 95 ° C.
    According to another aspect, the present invention relates to the use of a polymer membrane comprising the copolymer of the invention for the treatment of effluents, in particular water. The invention is illustrated by the following examples which are in no way limiting.
    Examples 1) Synthesis of a Copolymer According to the Invention
    A polymeric material comprising a diblock copolymer of n-butyl polyacrylate-co-polyhydroxyethyl methacrylate-b-methyl polymethyl methacrylate-butyl co-polyacrylate-co-polyhydroxyethyl methacrylate is prepared.
    The process for the preparation of this polymeric material can be applied to mass, solvent, emulsion and suspension polymerization modes. Each step of the process can be carried out in the same reactor via a batch process, or in different reactors, optionally in semi-continuous or continuous processes.
    The polymer materials prepared according to the example set out below are respectively analyzed by: - NMR dans in deuterated chloroform on a Brucker 400 apparatus; size exclusion chromatography performed at 30 ° C using a polystyrene standard as a reference for measuring the number average molecular weights.
    The initiator and monoalkoxyamine control agent of formula (I) below is used:
    (I)
    This initiator is marketed by Arkema under the name BlocBuilder®MA. a) Preparation of the hydrophilic block
    In a 20 liter jacketed stainless steel reactor equipped with a 10 bar pressure relief valve and a
    stirrer type "double helix" is introduced 10.8 kg of n-butyl acrylate and 2.7 kg of hydroxyethyl methacrylate and 490 g of the initiator BlocBuilder®MA defined above, at room temperature . The mixture is degassed and maintained under 3 bars of nitrogen atmosphere and then heated until the temperature of 110 ° C. The exothermicity of the polymerization reaction is countered by a brine heat exchanger at -25 ° C. The mixture is heated for 425 minutes until the completion of the polymerization reaction. The solid content, measured by thermobalance, is 78%.
    The mixture is then cooled to 80 ° C. and then placed under vacuum at 10 mbar for 3 hours in order to remove the residual monomers from the reaction medium. 3 kg of toluene are then added to the reactor. A solution of polymer in toluene is recovered by a bottom valve.
    A solids measurement indicates that a 76% conversion was obtained, i.e., 76% of the n-butyl acrylate and hydroxyethyl methacrylate present in the initial mixture polymerized. .
    The polymer of n-butyl acrylate and of intermediate hydroxyethyl methacrylate is characterized by size exclusion chromatography which gives the following data: - number average molecular weight Mn = 8728 g / mol; - Weight average molecular weight Mw = 11646 g / mol; Polydispersity index Ip = 1.33.
    This polymer solution is used as it is for step b) below. b) Preparation of the diblock copolymer
    The amphiphilic diblock polymer is prepared by controlled radical polymerization according to a conventional method, the method of preparation of which is described below.
    After cleaning with toluene, the same reactor as that used in step a) is charged with 6.34 kg of the solution obtained in step a) and 6.42 kg of methyl methacrylate, the initial mixture thus comprising 4 82 kg of butyl polyacrylate and living polyhydroxyethyl methacrylate, 1.52 kg of toluene and 6.42 kg of methyl methacrylate. The whole is diluted with 2.23 kg of toluene. After placing under nitrogen, the reactor is heated to 105 ° C for 90 minutes and then at 120 ° C for 90 minutes before being cooled in 15 minutes to 50 ° C.
    The final conversion is 71%.
    The mixture is degassed, put under nitrogen, stirred and then heated to 120 ° C for 150 minutes. The final mixture has a solids content of 71%. It is then transferred through a transfer line heated to 70 ° C in a Clextral BC21 degasser extruder with 5 degassing wells and 12 heating zones, ranging from 70 ° C to the extruder inlet up to 180 ° C at the level of the bush type die. The molten block copolymer is then cooled in a water tank and granulated.
    This copolymer has the following characteristics: - number-average molecular weight Mn = 21030 g / mol; - Weight average molecular weight Mw = 43400 g / mol; Polydispersity index Ip = 2.1;
    The chemical composition of the copolymer is determined by NMR and gives the following results: polymethyl methacrylate: 47% by weight; n-butyl polyacrylate: 40% by weight; polyhydroxyethyl methacrylate: 12% by weight; methyl methacrylate <0.3% by weight; n-butyl acrylate <limit of detection; - hydroxyethyl methacrylate <detection limit; toluene <0.5% by weight. 2) Manufacture of the polymeric filtration membrane
    A polymeric filtration membrane PI according to the present invention is manufactured from a collodion containing: - 19.5% by weight of PVDF, having a melt viscosity of 5000 Pa.s at 230 ° C. and 100 s'1 according to D3835; - 3% by weight of the copolymer prepared in step 1); 68.5% by weight of NMP; 8% by weight of PVPK17; 1% by weight of PVPK90.
    This fiber was extruded at 11 m / min in a solution containing a mixture of water and NMP.
    The membrane thus manufactured has an outer diameter of 0.75 mm and an internal diameter of 0.41 mm.
    The structure observed under the scanning electron microscope is foamy, without vacuole and has two filtration skins, one inside and one outside containing 45-50 nm pores. The pore size was determined by scanning electron microscopy. The mechanical strength of this fiber is 6 MPa. The internal burst pressure is 11 bar. 3) Clogging test
    A clogging test was conducted. The permeability losses and the resistance in operation were evaluated for two membranes.
    Membrane A is a comparative membrane corresponding to the membrane as disclosed in patent application WO 2014/139977. It has on its outer surface pore size similar to those of membrane B, described below, that is to say about 45-50 nm. Membrane A comprises copolymer Al as disclosed in patent application WO 2014/139977. Membrane A was prepared from a collodion A2 as disclosed in patent application WO 2014/139977.
    Membrane B is the membrane according to the invention as it was prepared above. Membrane B comprises copolymer B1 as prepared above. Membrane B was prepared from a B2 collodion as disclosed above.
    The composition of the two copolymers is summarized in Table 1 below:
    Table 1
    The composition of the two collodions is summarized in Table 2 below:
    Table 2 a) Losses of permeability
    FIG. 2 is a graph illustrating the permeability losses as a function of the filtered volume of the two filtration membranes A (curve A) and B (curve B).
    The following protocol was followed: the membranes A and B underwent in parallel 10 filter-backwash cycles composed of a
    filtration hour with high permeation flux (80 l / h.m2) and a backwash under 1.5 bar with ultrafiltered tap water. Backwashing is stopped when the amount of water recovered is half that produced during the filtration cycle. The drop in permeability is expressed as the drop in permeability after backwashing as a function of the volume of filtered water per unit area. As can be seen in Figure 2, the permeability drop of the membrane A is very fast while that of the membrane B remains remarkably more stable and retains almost 80% of its filtration capacity after 10 successive filtration cycles at high speed. permeation flow.
    FIG. 2 clearly shows a drop in filtration performance with regard to the membrane A. In fact, the permeability losses are around 70% after only 175 liters filtered per m 2 of membrane A. On the other hand, the permeability losses are only 20% after 800 liters filtered per m2 of membrane B.
    Thus, it is clear that membrane B has improved permeability properties, both in terms of performance and time. b) Resistance in operation
    In order to evaluate the operating resistance of the membrane B, said membrane has been exposed to doses of chemicals and filtration cycles which simulate in a relatively short time (2.5 months), the main wear and tear that will meet this membrane during its lifetime, equal to 10 years.
    These fatigue tests were carried out under the following conditions: the membrane was exposed to 100 hours of filtration of an aggressive NaOCl solution, at 1000 ppm and at a pH ranging from 6 to 7, then the membrane underwent 100,000 1 minute cycles including filtration at 3 bar for 30 seconds, followed by 30 seconds backwash at 3 bar. Permeability stability tests were then performed again on this so-called end-of-life membrane, referred to herein as membrane C.
    FIG. 3 is a graph illustrating the permeability losses as a function of the filtered volume of the filtration membrane C (curve C). Curves A and B are recalled in Figure 3 for comparison.
    As can be seen in FIG. 3, the difference in behavior between the membrane B and the membrane C is small. On the other hand, the performance of the membrane C is much greater than that of the membrane A.
    Thus, it is clear that the membrane according to the invention has improved operating resistance properties.
    权利要求:
    Claims (15)
    [1" id="c-fr-0001]
    A diblock amphiphilic copolymer consisting of 40 to 60% by weight, based on the weight of the copolymer, of a hydrophilic block comprising at least one unit derived from a n-butyl acrylate monomer and at least one pattern derived from a monomer of hydroxyethyl methacrylate, and - from 40 to 60% by weight, relative to the weight of the copolymer, of a hydrophobic block comprising at least one unit derived from a methyl methacrylate monomer.
    [2" id="c-fr-0002]
    2. Copolymer according to claim 1, characterized in that the content of said hydrophilic block of said copolymer is 45 to 55% by weight, relative to the weight of the copolymer, preferably 50% by weight.
    [3" id="c-fr-0003]
    3. Copolymer according to claim 1 or 2, characterized in that the content of said hydrophobic block of said copolymer is 45 to 55% by weight, relative to the weight of the copolymer, preferably 50% by weight.
    [4" id="c-fr-0004]
    4. Copolymer according to any one of the preceding claims, characterized in that said hydrophilic block is composed of a random copolymer containing at least one unit derived from a n-butyl acrylate monomer and at least one unit derived from a monomer of hydroxyethyl methacrylate.
    [5" id="c-fr-0005]
    5. Copolymer according to any one of the preceding claims, characterized in that said hydrophilic block comprises: - from 50 to 99% by weight, preferably from 70 to 95% by weight, of units derived from an acrylate monomer; n-butyl, relative to the weight of said hydrophilic block, and from 1 to 50% by weight, preferably from 5 to 30% by weight of units derived from a monomer of hydroxyethyl methacrylate, relative to the weight of said hydrophilic block .
    [6" id="c-fr-0006]
    6. Copolymer according to any one of the preceding claims, characterized in that said hydrophobic block comprises at least 50% by weight of polymethyl methaerylate, preferably at least 70% by weight, more preferably at least 90% by weight, relative to the weight of said hydrophobic block.
    [7" id="c-fr-0007]
    7. Copolymer according to any one of the preceding claims, characterized in that said copolymer is a copolymer (n-butyl polyacrylate-co-polyhydroxyethyl methacrylate-b-hydrophobic block), the hydrophobic block comprising at least 50% by weight of polymethyl methacrylate, preferably at least 70% by weight, more preferably at least 90% by weight, relative to the weight of the copolymer, and a mixture of units derived from methacrylate or acrylate monomers, preferably from units derived from a monomer of n-butyl acrylate and units derived from a monomer of hydroxyethyl methacrylate.
    [8" id="c-fr-0008]
    8. Copolymer according to any one of the preceding claims, characterized in that the molecular weight by weight of said copolymer ranges from 10 to 400 kg / mol.
    [9" id="c-fr-0009]
    9. Use of a copolymer as defined in any one of claims 1 to 8 as an additive for the manufacture of a polymeric filter membrane.
    [10" id="c-fr-0010]
    10. Polymeric membrane, characterized in that it comprises at least one hydrophobic polymeric matrix and at least one copolymer as defined in any one of claims 1 to 8.
    [11" id="c-fr-0011]
    11. Polymeric membrane according to claim 10, characterized in that the hydrophobic polymeric matrix is a fluorinated polymer, preferably a homopolymer of polyvinylidene fluoride.
    [12" id="c-fr-0012]
    12. Polymeric membrane according to claim 10 or 11, characterized in that it comprises from 5 to 99.9% by weight of said hydrophobic polymeric matrix, relative to the weight of the membrane, and from 0.1 to 95% by weight. weight of said copolymer relative to the weight of the membrane.
    [13" id="c-fr-0013]
    13. Polymeric membrane according to any one of claims 10 to 12, obtainable by a phase inversion process, from a solution comprising at least one hydrophobic polymeric matrix, at least one copolymer as defined to any one of claims 1 to 8, and optionally one or more other additives, in solution in a solvent.
    [14" id="c-fr-0014]
    14. Polymeric membrane according to claim 13, obtainable by said phase inversion process from a solution comprising: from 4.9 to 50% by weight of said hydrophobic polymeric matrix, in particular polyfluoride of vinylidene, based on the weight of the solution; from 0.1 to 35% by weight of said copolymer, relative to the weight of the solution; from 15 to 95% by weight of solvent, relative to the weight of the solution; optionally 0 to 20% by weight of one or more additives, relative to the weight of the solution.
    [15" id="c-fr-0015]
    15. Use of a polymeric membrane as defined in any one of claims 10 to 14 for the treatment of effluents, in particular water.
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    同族专利:
    公开号 | 公开日
    CA3010698A1|2017-08-10|
    US20190039029A1|2019-02-07|
    AU2017216176B2|2021-06-17|
    JP2019508569A|2019-03-28|
    WO2017134067A1|2017-08-10|
    EP3411419A1|2018-12-12|
    JP6918837B2|2021-08-11|
    FR3047244B1|2020-04-03|
    US10987639B2|2021-04-27|
    CN108884201A|2018-11-23|
    AU2017216176A1|2018-08-16|
    SG11201806520XA|2018-08-30|
    EP3411419B1|2020-04-01|
    KR20180124031A|2018-11-20|
    CN108884201B|2021-02-02|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    WO2010051150A1|2008-10-28|2010-05-06|Arkema Inc.|Water flux polymer membranes|
    WO2014139977A1|2013-03-13|2014-09-18|Polymem|Copolymer having amphiphilic blocks, and use thereof for manufacturing polymer filtration membranes|
    US6437040B2|1999-09-01|2002-08-20|Rhodia Chimie|Water-soluble block copolymers comprising a hydrophilic block and a hydrophobic block|EP3770235A1|2018-09-24|2021-01-27|Infineum International Limited|Polymers and lubricating compositions containing polymers|
    CN108905657B|2018-09-28|2020-07-14|天津工业大学|Preparation method of amphiphilic triblock polymer blending modified polyvinylidene fluoride ultrafiltration membrane|
    CN111013406A|2019-12-30|2020-04-17|恩泰环保科技（常州）有限公司|Hydrophilization modified polyolefin separation membrane and preparation method thereof|
    法律状态:
    2016-12-14| PLFP| Fee payment|Year of fee payment: 2 |
    2017-08-04| PLSC| Publication of the preliminary search report|Effective date: 20170804 |
    2017-11-22| PLFP| Fee payment|Year of fee payment: 3 |
    2018-11-21| PLFP| Fee payment|Year of fee payment: 4 |
    2020-02-20| PLFP| Fee payment|Year of fee payment: 5 |
    2020-12-01| PLFP| Fee payment|Year of fee payment: 6 |
    2021-11-25| PLFP| Fee payment|Year of fee payment: 7 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1650789|2016-02-01|
    FR1650789A|FR3047244B1|2016-02-01|2016-02-01|DIBLOC AMPHIPHILIC COPOLYMER AND ITS USE FOR THE MANUFACTURE OF POLYMERIC FILTRATION MEMBRANES|FR1650789A| FR3047244B1|2016-02-01|2016-02-01|DIBLOC AMPHIPHILIC COPOLYMER AND ITS USE FOR THE MANUFACTURE OF POLYMERIC FILTRATION MEMBRANES|
    US16/073,855| US10987639B2|2016-02-01|2017-02-01|Amphiphilic diblock copolymer and use of same for producing polymeric filter membranes|
    SG11201806520XA| SG11201806520XA|2016-02-01|2017-02-01|Amphiphilic diblock copolymer and use of same for producing polymeric filter membranes|
    KR1020187024754A| KR20180124031A|2016-02-01|2017-02-01|Use of the amphiphilic diblock copolymer and polymeric filter membrane for the production thereof|
    EP17703100.2A| EP3411419B1|2016-02-01|2017-02-01|Amphiphilic diblock copolymer and use of same for producing polymeric filter membranes|
    CN201780008756.2A| CN108884201B|2016-02-01|2017-02-01|Amphiphilic diblock copolymers and their use for producing polymeric filtration membranes|
    AU2017216176A| AU2017216176B2|2016-02-01|2017-02-01|Amphiphilic diblock copolymer and use of same for producing polymeric filter membranes|
    CA3010698A| CA3010698A1|2016-02-01|2017-02-01|Amphiphilic diblock copolymer and use of same for producing polymeric filter membranes|
    JP2018558490A| JP6918837B2|2016-02-01|2017-02-01|Its use in the manufacture of amphipathic diblock copolymers and polymer filter membranes|
    PCT/EP2017/052089| WO2017134067A1|2016-02-01|2017-02-01|Amphiphilic diblock copolymer and use of same for producing polymeric filter membranes|
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